Where’s the Beef? It’s alive, well and living in Wadsworth, Ohio

Many of you no doubt remember the famous words “Where’s the Beef”?   Well in this instance, the beef refers to one of the most massive Roubo workbenches that I’ve seen in a very long time.  It also happens to be our March 2019 Workbench Idea submitted to us by Jerry (Chip) E. who lives in Wadsworth, Ohio.

Chip built one of the largest Roubo workbenches there is (a.k.a. “the beef”) and then fit it with a great leg vise powered by one of our premium wooden vise screw kits.  We know you’ll enjoy our latest customer provided Workbench Idea so here you go.

(Note: For those of you who may not be aware of our “Workbench Ideas” feature – previously known as “Workbench of the Month”, this feature is also alive, well and living on our Lake Erie Toolworks website under the “Workbench” main menu option.  We also have almost 90 workbenches for you to take a look out as well if you are looking for inspiration to craft your masterpiece.)

I built my Roubo using 8 ft long 6 X 6 timbers (untreated) for the top, and the legs, that I bought at Home Depot. The bench is 8 ft long, 27 1/2 inches wide, and 34 1/2 inches tall.

I glued the timbers together using wood glue and 1/2-inch dowel rods. I used a router sled to level out the top. The timbers were fairly straight, so at most I removed 1/8th of an inch-high spot.

I cut the large dovetails mostly by hand, using Japanese pull saws, finishing them off with power tools.  They came out pretty good, however I did have to use some wedges to tighten everything up. As I said, the timbers were pretty straight, however the ends were rough.

On the left side of the bench, I removed 3/4 of an inch from the top, about 6 inches in and added a piece of Padauk. I also added a piece of 3/4 inch plywood on the end, under the Padauk, to cover up the roughness.

Similarly, on the right side, I removed 3/4 inch from the top, and also added 3/4 plywood on the top and a piece of 1 X 6 pine on the outside. this side is where I added the first vise. The first vise is an Eclipse 10 1/2-inch woodworkers’ vise.  I mortised under the bench about 1 1/4 inch deep. I wanted the top of the vise closer to the top of the workbench.  This vise is about 1/4 of an inch from the top of the bench. I used 3/4-inch plywood for the cheeks.  I also used thru bolts and nuts. It is rock solid.

The second vise is a Leg Vise. This vise is made from a 1-inch piece of curly maple, glued to a 2 X 10.  It is 8 inches across, 32 1/2 inches tall, and 2 3/8 inches thick.  I used the Premium Wood Screw kit from Lake Erie Toolworks, in conjunction with a Benchcrafted criss-cross.

The wood nut, was mortised about an inch into the back of the leg. I added leather to the insides to protect the work pieces.  The sliding deadman is made the same way, 1-inch curly maple, glued to a 2 x 10. It is 7 1/2 inches wide, 17 1/2 inches tall, and 2 3/8 inches thick.  The stringers are 2 X 6s, I mortised 3/4 of an inch in the bench leg, and in the stringer, used wood glue and 2 3/4 wood screws to attach them.  I then added 2 X 2s on the inside of the stringers, and added tongue and groove as the bottom platform.  I used a router to cut a 3/4 wide by 3/8 deep channel for T-Track. I went all the way across the top in both directions. I’m using Rockler T-track, and accessories. I also added a self-sticking tape measure across the front left of the bench.

As for the finish, the Leg Vise, Sliding Deadman, and top of the Bench, I used 3 coats of Amber Shellac, one coat of Danish oil, and the 3 coats of lacquer.  I wanted a hard surface for the top of my workbench.  The rest of the bench has one coat of pre-stain conditioner, one coat of Golden Oak stain, and 3 coats of lacquer.

Jerry (Chip) L. E. – Wadsworth, Ohio – USA

Wooden Vise Highlights Video, Check It Out!

Just posted a quick Lake Erie Toolworks Wooden Vise Highlights video on our website home page.  If you have a minute to spare take a look / see.  I suspect you might even like the ‘bluesy’ music the video is cut with.  Enjoy!

Workshop Review of the Lake Erie Moxon

For those of you who may have been contemplating a Moxon Vise in your woodworking tool future, you may want to take a look at this before you make your final choice.

Courtesy of Brian McCauley and Brandon Marshall from “Workshop Review” they’ve put our Lake Erie Toolworks Moxon and Moxon Lite Vises through the proverbial squeeze.  We encourage you to take a look to see how we made out.  Enjoy!

Enjoy this Moravian Workbench Rocky Mountain Beauty – July 2018

Will Myers has clearly helped pave the way to assist many woodworkers around the globe who have interest in the Moravian Workbench style to achieve their vision.  Our latest Lake Erie Toolworks Workbench Idea for July 2018 exemplifies this fact spot on.

Thank you to Gerry F. from Boulder, Colorado who built this Rocky Mountain Workbench Beauty from a Douglas Fir tree that came down during a Spring blizzard last year.  For a self-professed amateur woodworker, he did quite the amazing job.

The DougFir tree came down last May during a Spring blizzard. It was too big for me to haul to the mill and would have been wasteful to buck up for firewood. So while browsing for project ideas I came across your site highlighting Will Myers reproduction of the Moravian Workbench and knew that I’d found the perfect match for the log.

I milled the log with a chainsaw mill to the dimensions from Will’s PDF cut list and set it in the barn to dry. The tool chest was something I added to complement the gorgeous vise screw crafted by Nick at Lake Erie Toolworks.

I am an amateur and was happy to learn and apply a few new tricks along the way. It is one of the reasons why I love woodworking. The project took me a month to complete and am pleased with the final result.

Gerry F. – Boulder, Colorado – USA

Here’s Another Great Workbench Idea – May 2018

Our latest Lake Erie Toolworks Worbench Idea comes to us from Michael H. who hails from the town of Westford in the Green Mountain State of Vermont.  Michael has built a multi-functional dream of a workbench that serves as a workbench, router table, saw out-feed table, layout, assembly and edge joining table. Now try saying that again three times real fast.  She’s a beauty and we know you’ll all appreciate this latest Workbench Idea.

This project started with the purchase of a new SawStop Table saw and when I discovered my very old outfeed table was the wrong height and the miter guides were the wrong width.  I wanted something much sturdier than my old table; I wanted to make better use of the space beneath the table (cabinet to follow), and I wanted a leg vice to compliment the shoulder and end vice on my 35+ year old (and also needing to be replaced) workbench.

A lot of my work is frame and panel so I am often ripping rails & stiles and wanting to re-joint between passes on the table saw.  I reasoned that I could throw a board into a leg vice and run a jack plane over it faster than I could go to the dust collector, open and close blast gates, go to the jointer, run the piece and then retrace my steps.

So, I thought, while I’m at it why not build in a new, more versatile, better dust collecting router set up.  So now I have this bench – an outfeed table, an assembly table, and edge jointing table, and super-duper router set-up. The design started with the Benchcraftted Classic bench design.  I made it 4” wider, spread the legs to accommodate the router and eventual storage cabinet.  Then I added a bridge piece between the bench and the saw to span across the bottom dust collection hose and give myself 48” behind the saw blade.

The bench is made almost entirely from 8/4 poplar.  After I got the top together I discovered I had managed to turn the thing around and had framed in the router opening on the wrong end (mistake #1), so I ripped it apart and re-glued it, but in my haste lost control of the process and had no way to flatten it (mistake #2) so I ripped it apart and re-glued it, again.  Three times a charm, except then it wasn’t as wide as I wanted and I was out of poplar.  I found a piece of cherry that had been living in my shop for a long, long time and it became eye candy trim.  The bench plans called for cutting the mortises in the top and then fitting the base to it.   This required getting all 12 mortise & tenon joints in three dimensions all to come together at once.  I was amazed when it happened!  In a do over I’d build the base and then transfer markings to the top.  I also took the directions to make the holes in the leg & chop 2 9/16″ too literally.  This left only 1/32” of clearance on the radius and made the installation quite demanding.  In a do over I’d go to 2 3/4.  I haven’t yet figured out where I want the holes in the deadman, so haven’t drilled them.

Unlike a “real” work bench I wanted this to be slippery, so I finished it with three coats of good tung oil and then waxed it.  I only leather lined the chop, not the leg.  The casters are from Woodcraft and settle onto a firm base. They provide leveling and easily screw up to a wheel when movement is necessary.

Thanks for reading.  Michael H. – Westford, VT

 

Lake Erie Demo Workbench With a European Flavor

Whenever we attend a trade show or woodworking event we normally haul around our small Lake Erie Toolworks Demo Workbench to demonstrate the feel and functionality of our wooden vises (shown below here with the amazing Frank Klausz in action).  We usually hear phrases like “smooth like buttah”, “fast as lightening” and “holds tighter than two coats of paint” when someone gives the vises a test drive.  The challenge has always been, how best to replicate this very tactile vise experience so that people could try it out.

Our distributor in Germany, “Dictum” decided to provide this experience to their customers by commissioning a fully functional replica of our demo bench for use in one of their showroom floors in Germany.  The bench was built by Jarek Ostaszewski who also happens to run a successful DIY construction and tool review YouTube Channel called “Domidrewno” in Poland.

Here’s the fantastic end product for your review.

The workbench is made out of solid beech along with Hard Maple for the vise components and is extremely sturdy and heavy.  It also makes the perfect workbench for people who have limited space in their workshop, garage, basement or apartment but still want a fully functional and robust workbench.

For those of you who have further interest in this type of workbench, here is the link to access a series of nine (9) YouTube videos from Jarek on Domidrewno that will show you how he constructed the bench.  If you don’t speak Polish, you will still be well served in watching the videos to see how he made this great workbench.

If you have any other comments on this workbench that you’d like to share with us, just drop us an email or give us a call.

Best regards,

Jeff Dombrowski – Lake Erie Toolworks

Announcing Our January 2018 Workbench Idea

Here’s a great way to start out the new year with a workbench idea featuring a retrofit Shoulder Vise added to a 24 year old workbench by Jesse H. from Kingsport, Tennessee.  Jesse also built an amazing chest using the shoulder vise.  As he says below, the proof is in the pudding. Enjoy!

This past summer I had purchased a shoulder vise screw from you guys and using your detailed instructions (I did dovetail the nut to the arm instead of using lag bolts, but I am sure the lag bolts would have worked just as well), I retrofitted a shoulder vise on my existing bench, which has been through several metamorphoses through its 24 year life!

I had always just dealt with my front vise racking and slipping.  I had kept blocks on my bench to keep the vise from racking and there was always a bunch of fiddling. Lots of times I was trying to saw and hold the work with the other hand so the stock wouldn’t slide around in the vise.

Not so with my shoulder vise! The screw is smooth as silk, and the slightest turn will release or grab the stock. My bench is not much to look at….I believe in building furniture, not a shop.  But the “proof is in the pudding”…in this case in the using.  I built the chest of drawers in the pictures using the shoulder vise for all the joinery. Cutting dovetails and tenons was a joy!  Great work guys! ….and for me, money well spent!

Here are some pictures of my old bench, retrofitted with the Lake Erie shoulder vise…and as you see in the pictures, no leg under the shoulder vise.  So far, no problems from the absence of the leg.  Now, it may seem like a little thing, but even though I didn’t replace my rigged-up wagon vise when I installed the shoulder vise, I did order an extra handle….love the  handles!

Jesse H. – Kingsport, TN